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Shipping Density Calculator

Enter your pallet or crate length, width, total loaded height, gross weight, and unit count below to calculate shipping density in lb/ft³ (PCF), total cubic feet, and estimated NMFC density freight class.

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Enter the inputs, then select Calculate shipping density.

Unit used to measure the outer length, width, and height of each handling unit.

Outer handling unit length (standard US pallet is 48 inches).

Outer handling unit width (standard US pallet is 40 inches).

Height from the floor to the highest point of the palletized load, including the pallet deck.

Unit for the gross weight per handling unit.

Scale weight of one loaded pallet or crate, including pallet wood and packaging.

Whole number of identical pallets or crates in the shipment.

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How Shipping Density Calculator works

The Shipping Density Calculator converts your handling unit dimensions into cubic feet, totals gross weight in pounds, divides weight by volume to find PCF, and maps the density to the standard 11-tier NMFC density scale.

Cubic Feet = (L × W × H in inches) ÷ 1,728 × Quantity; Density (PCF) = Total Pounds ÷ Total Cubic Feet.

Both Imperial density (lb/ft³) and Metric density (kg/m³) are calculated automatically from inches, feet, or centimeters.

Shipping Density Calculator workflow overview
Workflow overview for Shipping Density Calculator.

Shipping Density Calculator Quick Reference & Input Guide

Review the input parameters, allowed value ranges, and worked reference cases for the Shipping Density Calculator below before running your calculation.

Parameter / ScenarioDefault / Sample ValueRule or Allowed RangeOutput / Usage Note
Input: Dimension unitinOptions: Inches (in), Feet (ft), Centimeters (cm)Required workspace parameter
Input: Pallet / package length48Range: 0.1 to 10000Required workspace parameter
Input: Pallet / package width40Range: 0.1 to 10000Required workspace parameter
Input: Total loaded height60Range: 0.1 to 10000Required workspace parameter
Worked Case 1: Baseline run (Two 48 × 40 × 60 in pallets at 650 lb each)Preloaded / test valuesVolume per unit (ft³) = (L_in × W_in × H_in) ÷ 1,728; Shipping Density (PCF) = Total Weight (lb) ÷ Total Volume (ft³)Each 48 × 40 × 60 in pallet occupies 66.67 cu ft (133.33 cu ft total for 2 pallets). With 1,300 lb total gross weight, shipping density is 9.75 lb/ft³ (156.18 kg/m³), which falls into the 9 to < 10.5 PCF bracket (Reference Class 100).
Worked Case 2: Dense hardware pallet (48 × 40 × 36 in at 1,250 lb)Preloaded / test valuesVolume per unit (ft³) = (L_in × W_in × H_in) ÷ 1,728; Shipping Density (PCF) = Total Weight (lb) ÷ Total Volume (ft³)A low-profile 48 × 40 × 36 in pallet occupies 40.0 cu ft. At 1,250 lb gross weight, density is 31.25 lb/ft³ (500.58 kg/m³), placing it in the ≥ 30 PCF bracket (Reference Class 60).

How to use Shipping Density Calculator step by step

Measure your stretch-wrapped pallet from the warehouse floor to its highest point and weigh the complete handling unit.

Enter outer pallet dimensions

Select inches, feet, or centimeters and enter the longest length, widest width (including any carton overhang), and floor-to-top height.

Shipping Density Calculator step 1: Enter outer pallet dimensions
Step 1 workflow overview for Shipping Density Calculator.

Enter gross weight per unit and quantity

Choose pounds or kilograms, enter the gross weight of one loaded pallet (cargo plus pallet tare), and set the number of identical pallets.

Shipping Density Calculator step 2: Enter gross weight per unit and quantity
Step 2 workflow overview for Shipping Density Calculator.

Calculate PCF and reference freight class

Select Calculate shipping density to view PCF, kg/m³, total cubic feet, and the corresponding density-based freight class.

Shipping Density Calculator step 3: Calculate PCF and reference freight class
Step 3 workflow overview for Shipping Density Calculator.

Worked examples for Shipping Density Calculator

Compare a standard 650 lb pallet load against a dense machinery crate.

Baseline run (Two 48 × 40 × 60 in pallets at 650 lb each)

Each 48 × 40 × 60 in pallet occupies 66.67 cu ft (133.33 cu ft total for 2 pallets). With 1,300 lb total gross weight, shipping density is 9.75 lb/ft³ (156.18 kg/m³), which falls into the 9 to < 10.5 PCF bracket (Reference Class 100).

Shipping Density Calculator example 1: Baseline run (Two 48 × 40 × 60 in pallets at 650 lb each)
Worked example 1 for Shipping Density Calculator.

Dense hardware pallet (48 × 40 × 36 in at 1,250 lb)

A low-profile 48 × 40 × 36 in pallet occupies 40.0 cu ft. At 1,250 lb gross weight, density is 31.25 lb/ft³ (500.58 kg/m³), placing it in the ≥ 30 PCF bracket (Reference Class 60).

Shipping Density Calculator example 2: Dense hardware pallet (48 × 40 × 36 in at 1,250 lb)
Worked example 2 for Shipping Density Calculator.

Account for non-stackable freight rules

If you mark a pallet 'Do Not Stack' or use a cone on top, many LTL carriers calculate cubed density using a 96-inch vertical height instead of your actual load height. Test 96 in as the height to see your worst-case re-class risk.

Shipping Density Calculator example 3: Account for non-stackable freight rules
Worked example 3 for Shipping Density Calculator.

How to interpret the Shipping Density Calculator output

Check how close your PCF is to the next NMFC density threshold before wrapping the pallet.

LTL dimensioners measure pallets to the nearest tenth of an inch. If your shipment sits at 9.95 PCF (just shy of the 10.5 PCF cutoff for Class 92.5), restacking the top layer to lower pallet height by 4 inches can push density over 10.5 PCF and prevent a costly carrier re-classification fee.

How to interpret Shipping Density Calculator results
Result interpretation guide for Shipping Density Calculator.

Input limits, assumptions, and related tools

Verify commodity-specific NMFC items and carrier cubic capacity rules before tendering LTL freight.

The freight class shown on this page is a density-only reference across standard NMFC density sub-items (Class 50 through Class 400). Hazardous materials, fragile glass, or high-value electronics may carry a fixed NMFC class regardless of density.

Scope limits and assumptions for Shipping Density Calculator
Assumptions and input boundaries for Shipping Density Calculator.

Shipping Density Calculator: common questions

Answers about using Shipping Density Calculator and understanding its results.

How do I calculate shipping density for LTL freight?

Multiply pallet length, width, and height in inches and divide by 1,728 to get cubic feet. Then divide the total gross weight of the pallet (including the wood pallet itself) in pounds by the cubic feet to get pounds per cubic foot (PCF).

Should I include the height and weight of the wooden pallet?

Yes. LTL carriers laser-scan and weigh the entire handling unit from the floor to the top of the stretch wrap. Always include the 5 to 6 inches of pallet deck height and the 35 to 50 lb weight of the pallet.

How does shipping density affect NMFC freight class?

For density-based commodities, higher pounds per cubic foot (PCF) qualify for a lower freight class number (such as Class 60 or Class 70), which carries a lower LTL tariff rate per hundredweight (CWT).

Can I copy the PCF density and freight class estimate for a bill of lading?

Yes. All calculations run locally in your browser. Click Copy result or Download result.txt to save the cubic feet, PCF density, and reference freight class.

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